Cooler, insulated and functional bag manufacturing

The highest-repeat line we produce. Functional bags are bought on a cycle rather than on fashion, and buyers reorder the same specification for years — which is exactly what a private label relationship is worth.

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What we produce

  • Cooler bags — 6, 12, 24 and 36 can formats, zip or flap closure, rigid or soft base
  • Insulated lunch bags — single-portion to family size, wipe-clean interiors
  • Toiletry and wash bags — PVC, EVA or TPU coated, hanging hook, waterproof lining
  • Tool bags — open mouth, multi-pocket, 1680D for abrasion, rigid base
  • Storage and packing organisers — cube sets, cable organisers, shoe bags
  • Wine and bottle carriers — insulated and padded formats

What actually determines how long it stays cold

Buyers ask for "a cooler bag" and then compare quotations that are not the same product. Three variables decide the performance, and all three are visible in the price.

  1. Insulation thickness. A 2 mm PE foam liner and a 10 mm EPE or PU foam wall are not comparable, and the difference is not visible in a photograph. Ask for the foam type and thickness in the specification.
  2. Lining material. Aluminium foil laminate reflects radiant heat and wipes clean; a PEVA lining is cheaper and punctures more easily; a leak-proof heat-sealed interior is a different construction entirely and the one that matters if the bag will carry ice.
  3. Closure. A zip across the top with a lid over it holds temperature far better than any flap. If the customer's use case involves a full day, spec the zip.

This is a category where a claim on the packaging — "keeps cold for 12 hours" — becomes a compliance question, not a marketing one. If you plan to print a performance claim, it needs to be substantiated. See the compliance guide for how the EU treats unsupported claims.

Materials

Fabric and construction options

Functional bag materials and typical applications
MaterialTypical useNotesCost tier
420D Oxford, PU coatedEntry-level promotional coolersWater-resistant, light, prints well$
600D Oxford, PU coatedThe default for cooler and lunch bagsBest balance of cost, print quality and durability$$
1680D OxfordTool bags, heavy-duty storageAbrasion-resistant, holds structure$$$
EVA mouldedHard-shell tool and electronics casesStructural, low-odour grades available for food contact$$$
PVC / TPU coatedToiletry and wash bagsFully waterproof; PVC carries phthalate restrictions in the EU$$
RPET OxfordBrands with a sustainability claimAsk for the GRS chain-of-custody document$$
Order parameters

MOQ, price and lead time

Minimum order quantities, indicative pricing and lead times for functional bags
ProductMaterialMOQIndicative FOBSamplingBulk lead time
Insulated lunch bag420D–600D Oxford300USD 2.20 – 5.5010 d35–45 d
Cooler bag, 12 can600D Oxford + foil300USD 5.50 – 12.0010–15 d40–50 d
Toiletry / wash bagPVC, EVA or 600D300USD 1.20 – 3.8010 d35–45 d
Tool bag, open mouth1680D Oxford300USD 4.50 – 11.0012–15 d40–50 d
Packing cube set210D–300D ripstop500USD 1.80 – 4.00 / set10 d35–45 d
Questions

Frequently asked

Can I print a "keeps cold for X hours" claim?

You can, but you have to be able to substantiate it, and in the EU unsupported environmental or performance claims are being actively enforced. The safe route is to test the finished specification against the intended use and keep the record. We will supply the construction details you need for that test.

Is a leak-proof cooler bag possible at this MOQ?

Yes, with a heat-sealed interior rather than a sewn one. It changes the construction and adds cost, and it has to be specified at sampling stage — it cannot be retrofitted after the sample is approved.

Do PVC and PEVA linings have regulatory issues in Europe?

PVC can contain phthalates that are restricted under REACH, particularly DEHP, DBP, DIBP and BBP. If your product is intended for the EU, specify a phthalate-free formulation and get the test report. PEVA is a common substitute and avoids the issue entirely.

Which functional bags have the best reorder rate?

Insulated lunch bags and toiletry bags. Both are bought to a repeating cycle rather than to a season, and both are cheap enough that buyers will not switch supplier over a few cents. If you want one line to build a stable base on, start there.

Tell us the capacity, the closure and the lining.

Those three answers are most of the quotation. We will send the rest back within 48 hours.

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